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Handheld laser cleaning machine
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Product Description
W150-QCW-G Quasi-Continuous Laser Cleaner
QCW is a quasi-continuous fiber laser, with pulse control to control the continuous fiber laser, to obtain the higher peak power and laser energy that the pulsed laser has, but also has the excellent beam quality of the fiber laser, to achieve the best cleaning effect. It is one of the current advanced cleaning methods
C100-F-J
C200-F-J
01 Lightweight cleaning head
Lightweight laser cleaning head weighs only 620g (without armor cable) for extended handheld operation
02 Wireless tuning parameters
Wireless control, can realize the parameter adjustment and light control from a distance
03 Portable trolley easy to check in
Portable trolley case design, the whole weight of 28kg, can take high-speed rail or airline check-in
04 Adapted to different field mirrors
Red light assisted focus seeking, and can be adjusted according to different field mirror focus position
Core Component imported configiguration
Customized Project introduction
TFL Hankawa Smart 7130 Headset Welding Project Introduction
01 Customer background and pain points
HANCHUAN Intelligent Company, mainly engaged in new energy non-standard automatic production equipment. The end customer of HANCHUAN Intelligent needs to laser clean off the toner on the surface of 0.01mm thickness of thin purple copper sheet, which cannot be perforated or residual toner, and the problems encountered are
1, cleaning efficiency is particularly low: the original process material surface can only withstand 60 watts of laser power, low efficiency.
2, easy to perforation is not up to standard: because the material is very thin purple copper sheet, some differences in parameters will easily lead to copper sheet perforation
The above two points customers are very distressed, has not been able to find a solution.Translated with www.DeepL.com/Translator (free version)
02 High customer demand for equipment
Hanchuan Intelligence found us online on July 19, 2020, and our sales project engineer discussed and wanted to customize the laser cleaning machine with the following requirements.
1、Improve the efficiency of cleaning.
2, cleaning efficiency required to improve 35% on the original basis.
4, the finished product rate should be increased by 25% on the basis of the original.
5, to solve the problem of cleaning instability.
According to the requirements of the customer, the existing standard point convex laser cleaning machine simply can not be achieved, how to do?
03 Customized W150-F-J quasi-continuous laser welding machine developed by customers according to their requirements
According to the customer's requirements, the company's R & D department, cleaning process department, sales department held a new project R & D meeting, together to discuss the process, fixture, structure, feed mode, configuration, list the key risk points, and make a solution one by one, to determine the basic direction and technical details as follows.
1, workpiece proofing test: Laser Yang cleaning technician to the fastest speed to do the proofing of the simple fixture, with our existing medium frequency laser cleaning machine proofing test, after 5 days of back and forth testing and good pull test, basically determine the good cleaning parameters.
2, equipment selection: R & D engineers and cleaning process engineers to communicate together and according to customer requirements to figure out the selection of power, and finally confirmed as C200-F-S laser cleaning machine.
3, the stability of the equipment: our company uses the core components all "imported configuration".
4, the advantages of the equipment.
(1) we choose the double-headed automatic point laser cleaning machine, than the original single-point efficiency increased by more than 50%.
(2) we have chosen a special laser structure, to solve the phenomenon of perforation, high yield, stable welding joints, high strength.
3) Easy to operate, ordinary workers can operate, do not need professional welders, saving labor costs.
4) with automatic displacement tooling, cleaning efficiency can be increased by 50% on the basis of the original.
5）With double vibration lens cleaning, the finished product rate is high, which can be increased by 30% on the original basis.
5、Delivery time: 20 working days.
04 Efficient design, timely delivery, professional service, customer consistent praise
After confirming the technical agreement of the equipment and signing the contract, the project manager of Radiant Young held the production project initiation meeting at the first time, determined the mechanical design, electrical design, mechanical processing, outsourcing parts, assembly, joint tuning time nodes and the customer's pre-acceptance, rectification, general inspection and delivery time to the factory, and arranged and sent out the work orders of each department through ERP system in an orderly way, and supervised and followed up the work process of each department.
Soon after 35 working days passed, HANCHUAN's customized double-head laser cleaning machine was completed after aging test. After 1 day and 1 night of installation and commissioning and technical, operation and maintenance training by our professional after-sales engineers at the customer's site, the equipment was put into production normally and all of them reached the customer's acceptance standard. Hanchuan Intelligent Company is very satisfied with the actual production and cleaning effect of the double-head laser cleaning machine, helping them to solve the problem of cleaning yield, improve the cleaning efficiency, save labor, and also give us high recognition and praise!
05 Meeting your customized needs is the mission of Rayon's continuous development
Our customer base is our guide.
What material do you need to clean?
What cleaning requirements? What cleaning process?
Do you need a fully automatic, semi-automatic, or in-line machine?
Please feel free to ask us any questions, and we can "customize the development" for you.
Customer cases
Amphenol Headset Laser Welding Line
Battery lug automatic welding machine
Laser Welding Machine for Medical Devices
R&D CUSTOM PROCESS
Professional and attentive service, Radiant all the way to accompany!
Service System
Radiant's 20-strong service team，24h*7service online, 8h service to home, lifetime maintenance!
After-sales engineers come to the factory for free to install and debug, hand-hold training, to escort you!
GROUPED EQUIPMENT
Pressure Detector
Laser Power Meter
Tensiometer
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1、Lightweight and compact output armor cable end
2、Collimated output, collimated spot size can be customized
3、Lightweight laser cleaning head, weighing only 620g (without armor cable), can be handheld for a long time
4、Red light assisted focusing, and can be adjusted according to different field mirror focusing position
5、Wireless control, can be a long distance to achieve parameter adjustment and light control
6, portable trolley case design, the whole weight of 28kg, can take the high speed rail or airline check-in
7, high strength injection molding case, stable structure, wear-resistant, shockproof, anti-drop -
Model
C100-F-J
C120-F-J
C200-F-J
C350-F-J
Average Power
100W
120W
120W
350W
Wavelength
1064nm
Laser Model
Fiber
Frequency
1-2000KHz
1-2000KHz
1-2000KHz
1-2000KHz
Pulse width
3-400ns
3-400ns
3-400ns
3-400ns
Repeated accuracy
±2μm
±2μm
±2μm
±2μm
Cooling
Air-cooled Power Supply
500W(Two-phase)
500W(Two-phase)
1000W(Two-phase)
1500W(Two-phase)
Voltage Supply
220V±10%
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Sheet metal, rail transportation, ship, new energy, lithium
Toflylaser is a professional manufacturer of laser equipment and automated systems. Guided by our philosophy of “Earning Trust Through Responsibility, Pursuing Development Through Innovation,” we are committed to delivering stable, efficient, and energy-saving laser automation solutions!
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Our main products include: laser marking machines, laser cutting machines, laser etching machines, medical device laser welding machines, fuel cell laser welding systems, laser cleaning machines, laser welding machines, laser brazing machines, robotic laser welding machines, and laser welding robots.